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Removal Procedure

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  1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging .
  2. Remove the evaporator hose retaining nut from the evaporator.
  3. Use the J-26549-E  in order to remove the expansion tube (1).
  4. If the expansion tube is stuck perform the following:
    • Remove as much of the impacted residue as possible.
    • Carefully apply heat with a heat gun, or hair dryer 7 mm (0.25 in) from the dimples on the inlet pipe.

      DO NOT overheat the pipe.

    • While applying heat, use the J-26549-E in order to grip the expansion tube. Use a turning motion along with a push-pull motion to loosen the impacted expansion tube and remove.
      Fig 1: Removing Expansion Tube
      G01216930Courtesy of GENERAL MOTORS CORP.