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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 219 (Power Steering System) >> Repair Instructions >> Power Steering Gear Replacement (Rack and Pinion) >> Removal Procedure

Removal Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle.
  2. Place a drain pan under the vehicle.
  3. Remove the front tires and wheels. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  4. Remove the outer tie rods retaining nuts.
    Fig 1: Removing Outer Tie Rod Retaining Nuts
    G01217167Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the outer tie rods from the steering knuckles using J-24319-B  .
    Fig 2: Disconnecting Outer Tie Rods From Steering Knuckles Using J-24319-B
    G01217168Courtesy of GENERAL MOTORS CORP.
  6. Mark the lower intermediate shaft to power steering gear alignment before removal.
  7. Remove the lower intermediate shaft to power steering gear retaining bolt.
  8. Disconnect the lower intermediate shaft from the power steering gear.
    Fig 3: Removing Lower Intermediate Shaft From Power Steering Gear
    G01217169Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the power brake booster outlet hose (2) and power steering gear outlet hose (1) from the power steering gear (3).
  10. Cap the ends of the hoses and the power steering gear fittings in order to prevent the entrance of dirt.
    Fig 4: Disconnecting Power Brake Booster Outlet Hose & Power Steering Gear Outlet Hose
    G01217170Courtesy of GENERAL MOTORS CORP.
  11. Remove the power steering gear mounting bolts.
  12. Remove the power steering gear from the vehicle.
    Fig 5: Removing Power Steering Gear
    G01217171Courtesy of GENERAL MOTORS CORP.