LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 174 (Disc Brake System) >> Removal & Installation >> Brake Pedal >> Removal & Installation

Removal & Installation

WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the battery and battery tray. See BATTERY & BATTERY TRAY .
  2. Disconnect the brake pipe (master cylinder side).
  3. Remove the accelerator pedal. See ACCELERATOR PEDAL .
  4. Remove components in the order indicated in the illustration. See Fig 1.
  5. Install in the reverse order of removal. Tighten nuts to specification. See TORQUE SPECIFICATIONS .

    Joint Pin Installation Note

    • Install the new joint pin by aligning the pin holes of the brake pedal and power brake unit fork. See Fig 2.
    • Verify that the joint pin touches the power brake unit fork completely.

    Brake Switch Installation Note

    • Inspect the brake pedal.
    • With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.
    • Secure the brake switch by turning it counterclockwise 45 degrees. See Fig 3.
Fig 1: Removing Brake Pedal
G00310602Courtesy of MAZDA MOTORS CORP.
Fig 2: Identifying Joint Pin
G00310603Courtesy of MAZDA MOTORS CORP.
Fig 3: Installing Brake Switch
G00310604Courtesy of MAZDA MOTORS CORP.