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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1624 (Engine Exhaust System) >> Repair Instructions >> Exhaust Pipe Replacement - Right Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exhaust Pipe
    GM2381942Courtesy of GENERAL MOTORS CORP.
  1. Position the exhaust pipe with a NEW gasket to the turbocharger, EGR cooler and the exhaust manifold.
  2. Fig 2: Aligning Gasket Tab
    GM2385016Courtesy of GENERAL MOTORS CORP.
  3. Install a NEW gasket (1) to turbocharger and align the tab (2) to face outward.
  4. Loosely install the exhaust pipe to turbocharger bolts.
  5. Fig 3: Positioning Exhaust Pipe
    GM2385011Courtesy of GENERAL MOTORS CORP.
  6. Position the exhaust pipe with a NEW gasket (1) to the exhaust manifold. Align the tabs (2) on the gasket to face downward.
  7. Loosely install the exhaust pipe to exhaust manifold bolts.
  8. Fig 4: View Of Exhaust Pipe Bolt Tightening Sequence
    GM1872442Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  9. Tighten the exhaust pipe bolts in the sequence shown to 53 N.m (39 lb ft).
  10. Install the upper exhaust gas recirculation cooling pipe. Refer to Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement .
  11. Install the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) .