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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1584 (Disc Brake System) >> Repair Instructions >> Rear Brake Caliper Replacement (JD9)

Rear Brake Caliper Replacement (JD9)

WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Rear Brake Caliper (JD9)
GM1850342Courtesy of GENERAL MOTORS CORP.
Callout Component Name
WARNING: Refer to Brake Dust Warning .
WARNING: Refer to Brake Fluid Irritant Warning .

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
1 Brake Hose Fitting Bolt
CAUTION: Refer to Fastener Caution .

Tighten:  40 N.m (30 lb ft)

2 Brake Hose Fitting Gasket (Qty: 2)
Procedure: 
Discard the brake hose fitting gaskets and install new gaskets.
3 Brake Hose Fitting
Tip:  Plug the brake hose fitting to prevent brake fluid loss and contamination.
4 Brake Caliper Guide Pin Bolt (Qty: 2)

Procedure

  1. DO NOT use any air tools to remove or install the brake caliper guide pin bolts. Use hand tools ONLY.
  2. Install an open end wrench to hold the caliper guide pin in line with the brake caliper while removing or installing the caliper guide pin bolts. DO NOT allow the open end wrench to contact the brake caliper. Allowing the open end wrench to contact the brake caliper will cause a pulsation when the brakes are applied.
  3. Discard the brake caliper guide pin bolt.
  4. Ensure the brake caliper guide pin seal is fully seated in the groove of the brake caliper guide pin and the guide pin slides freely in caliper bracket bore.
  5. After the installation is complete, install a new brake caliper guide pin bolt.

Tighten:  52 N.m (38 lb ft)

5 Brake Caliper

Procedure

  1. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) or Hydraulic Brake System Bleeding (Two-mode Hybrid) .
  2. After the installation is complete and with the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  3. Slowly release the brake pedal.
  4. Wait 15 seconds, then repeat steps 2-3 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and the brake pads.
  5. Fill the master cylinder to the proper level. Refer to Master Cylinder Reservoir Filling (Non-Hybrid) or Master Cylinder Reservoir Filling (Two-mode Hybrid) .