LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1576 (Hydraulic Brake System) >> Repair Instructions >> Master Cylinder Reservoir Replacement (Hydraulic Assist) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Master Cylinder Reservoir Seals
    GM2151560Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the master cylinder reservoir seals (1) and the outer surface area of the reservoir-to-housing barrels with GM approved brake fluid from a clean, sealed brake fluid container.
  2. If reinstalling the master cylinder reservoir, clean the reservoir with denatured alcohol, or equivalent and allow to dry.
  3. Install the master cylinder reservoir seals to the master cylinder.

    Ensure the master cylinder reservoir seals are fully seated in the master cylinder body.

  4. Fig 2: View Of Master Cylinder Reservoir
    GM2151558Courtesy of GENERAL MOTORS CORP.
  5. Lubricate the master cylinder reservoir-to-master cylinder barrels with GM approved brake fluid from a clean, sealed brake fluid container.
  6. Carefully press the master cylinder reservoir (1) straight downward and install the reservoir to the master cylinder.
  7. Fig 3: Identifying Master Cylinder Reservoir Bolts
    GM2151554Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  8. Install the master cylinder reservoir bolts (1) and tighten to 8 N.m (71 lb in).
  9. Connect the brake fluid level indicator switch electrical connector.
  10. Fill the master cylinder reservoir. Refer to Master Cylinder Reservoir Filling (Non-Hybrid)  or Master Cylinder Reservoir Filling (Two-mode Hybrid) .