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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 148 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Piston and Connecting Rod Disassemble

Piston and Connecting Rod Disassemble

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Tools Required 

J 24086-C  Piston Pin Remover/Installer Set

  1. Using piston ring pliers, remove the piston rings from the piston.
    Fig 1: Removing Piston Rings Using Piston Ring Pliers
    G02078816Courtesy of GENERAL MOTORS CORP.
  2. Install fork insert J 24086-920A into fixture J 24086-10.
    Fig 2: Installing Fork Insert J 24086-920A Into J 24086-10
    G02078817Courtesy of GENERAL MOTORS CORP.
  3. Install the piston and connecting rod assembly onto J 24086-10.
  4. Install J 24086-107 into the piston pin and J 24086-88A through the fixture and into J 24086-107.
    Fig 3: Installing J 24086-107 & J 24086-88A
    G02078818Courtesy of GENERAL MOTORS CORP.
    CAUTION: After the installer hub bottoms on the support assembly, do not exceed 35 000 kPa (5,000 psi) pressure, this could cause damage to the tool.
  5. Press the piston pin from the piston and connecting rod assembly.
  6. The piston and pin are a matched set and are not to be serviced separately. Mark, sort, or organize the piston and the matching piston pin. Refer to Separating Parts .
    Fig 4: Pressing Piston Pin From Piston & Connecting Rod Assembly
    G02078819Courtesy of GENERAL MOTORS CORP.