Intake Manifold Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Important: The intake manifold, throttle body, fuel injection rail, and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the manifold as a complete assembly.

DO NOT use the intake manifold-to-cylinder head gaskets again.

Remove the positive crankcase ventilation (PCV) hose (1) and valve (2).

Fig 1: Removing PCV Hose & Valve
Courtesy of GENERAL MOTORS CORP.
Remove the manifold absolute pressure (MAP) sensor (1), if required.
Remove the engine coolant air bleed clamp and hose from the throttle body.

Fig 2: Removing MAP Sensor
Courtesy of GENERAL MOTORS CORP.
Remove the accelerator control cable bracket (2) and bolts (1), if required.

Fig 3: Removing Accelerator Control Cable Bracket & Bolts
Courtesy of GENERAL MOTORS CORP.
Remove the evaporative emission (EVAP) solenoid (3), bolt (2), and isolator (1).

Fig 4: Removing EVAP Solenoid, Bolt & Isolator
Courtesy of GENERAL MOTORS CORP.
Remove the intake manifold bolts.
Remove the intake manifold with gaskets.

Fig 5: Removing Intake Manifold
Courtesy of GENERAL MOTORS CORP.
Separate the intake manifold-to-cylinder head gaskets (1) from the manifold.
Discard the intake manifold gaskets.

Fig 6: Separating Intake Manifold-To-Cylinder Head Gaskets
Courtesy of GENERAL MOTORS CORP.