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Oil Pump Assemble

WARNING: This page is about a different car, the 2003 GMC Savana and 2003 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 21882  Oil Suction Pipe Installer

  1. Apply clean engine oil GM P/N 12345610 (Canadian P/N 9931930) or equivalent, to the oil pump pressure relief valve, oil pump pressure relief valve spring, and oil pump body.
    WARNING: Wear safety glasses in order to avoid eye damage.

    Important:  Replace the oil pump pressure relief valve spring when you reuse the oil pump.

  2. Install the following items:
    1. The oil pump pressure relief valve
    2. The oil pump pressure relief valve spring
    3. The oil pump pressure relief valve spring straight pin
      Fig 1: Installing Oil Pump Pressure Relief Valve, Spring & Spring Straight Pin
      G02078150Courtesy of GENERAL MOTORS CORP.
  3. Apply clean engine oil GM P/N 12345610 (Canadian P/N 993193) or equivalent, to the oil pump drive gear, the oil pump driven gear, and the oil pump body internal surfaces.
  4. Install the oil pump drive gear and the oil pump driven gear into the oil pump body.
    1. Align the matchmarks on the oil pump drive and driven gears.
    2. Install the smooth side of the oil pump drive and driven gears toward the oil pump cover.
      Fig 2: Installing Oil Pump Drive Gear & Driven Gear
      G02078151Courtesy of GENERAL MOTORS CORP.
  5. Install the oil pump cover.
    Fig 3: Installing Oil Pump Cover
    G02078152Courtesy of GENERAL MOTORS CORP.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  6. Install the oil pump cover bolts.

    Tighten 

    Tighten the bolts to 12 N.m (106 lb in).

  7. Inspect the oil pump for smoothness of operation by turning the oil pump driveshaft by hand.
    Fig 4: Installing Oil Pump Cover Bolts
    G02078153Courtesy of GENERAL MOTORS CORP.
  8. Install the oil pump screen.
    1. If removed, replace the oil pump screen. The oil pump screen must have a good press fit into the oil pump body.
    2. Mount the oil pump in a soft jawed vise.
    3. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the end of the oil pump screen pipe.
    4. Use the J 21882  and a soft-faced hammer in order to tap the oil pump screen into the pump body.

      The oil pump screen must align parallel with the bottom of the oil pan when the oil pan is installed.

      Fig 5: Installing Oil Pump Screen Using J 21882
      G02078154Courtesy of GENERAL MOTORS CORP.

    Important:  Install a NEW oil pump driveshaft retainer during assembly.

  9. Install the oil pump driveshaft and the NEW oil pump driveshaft retainer.
    Fig 6: Installing Oil Pump Driveshaft & Retainer
    G02078155Courtesy of GENERAL MOTORS CORP.