Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Turbocharger Exhaust Pipe Bracket Bolt

Courtesy of GENERAL MOTORS CORP.

Install the turbocharger exhaust pipe into the clamp and position the pipe flat against the turbocharger.
Loosely install the turbocharger exhaust pipe to bracket bolt (1).

Fig 2: View Of Turbocharger Exhaust Pipe Heat Shield & Bolts

Courtesy of GENERAL MOTORS CORP.

CAUTION: Refer to Fastener Caution .

Position the turbocharger exhaust pipe heat shield and install the heat shield bolts.
Tighten: Tighten the bolts to 10 N.m (89 lb ft).

Fig 3: Identifying Transmission Fill Tube Bracket

Courtesy of GENERAL MOTORS CORP.

Position the transmission fluid fill tube.
Install the transmission fluid fill tube to bellhousing nuts.
Tighten: Tighten the nuts to 18 N.m (13 lb ft).

Fig 4: View Of Turbocharger Clamp Bolt

Courtesy of GENERAL MOTORS CORP.

NOTE: Prior to tightening the turbocharger exhaust clamp, ensure that the turbocharger exhaust pipe is inserted into the clamp.

Tighten the turbocharger exhaust pipe to turbocharger clamp bolt (1).
Tighten: Tighten the bolt to 15 N.m (11 lb ft).
Install the catalytic converter. Refer to Catalytic Converter Replacement (With LU3) , Catalytic Converter Replacement (With V8 Engine) or Catalytic Converter Replacement (With LMM) .
Tighten the turbocharger exhaust pipe to bracket bolt.
Tighten: Tighten the bolt to 34 N.m (25 lb ft).

Fig 5: View Of Upper Heat Shield & Bolts

Courtesy of GENERAL MOTORS CORP.

Install the turbocharger upper heat shield and bolts.
Tighten: Tighten the bolts to 10 N.m (89 lb in).
Install the EGR valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Replacement .
Install the glow plug control module and both brackets. Refer to Glow Plug Control Module Replacement .