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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1355 (Automatic Transmission - ALLISON - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Repair Instructions - Off Vehicle >> Oil Pump Body Bushing Replacement >> Replacement Procedure

Replacement Procedure

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    Fig 1: Inspecting Oil Pump Bushing Diameter
    GM1217396Courtesy of GENERAL MOTORS CORP.
  1. Inspect the bushing for damage and wear. The bushing must not be damaged or worn.
  2. Measure the ID of the bushing. Replace the pump bushing if the ID exceeds specifications.

    Specification:  The bushing maximum ID is 58.458 mm (2.3015 in).

  3. Fig 2: Driving Bushing From Pump Body
    GM1660840Courtesy of GENERAL MOTORS CORP.
  4. Remove all gears from the pump body (1).
  5. IMPORTANT: The preferred method of removing or installing the bushing is with tool J 43771  and a press. See Special Tools . If a press is not available use J 43771  and. See Special Tools .J 8092  .
  6. Support the pump body (1), machined surface up, on 2 wooden blocks so that the bushing (2) can be removed from the back of the pump body.
  7. Install the longer end of J 43771  into the bushing. See Special Tools .
  8. Press or drive the bushing (2) from the pump body (1).
  9. Clean the bushing bore of all residue. All of the parts must be dry before installing the bushing.
  10. Fig 3: Locating Oil Pump Body & Bushing
    GM1235286Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The bushing may be orientated in any position, but the preferred orientation is with the bushing split joint aligned with the casting numbers and the centerline of the boss opposite the numbers. Position the split joint away from the boss.
  11. Support the pump body (1), machined surface down, on 2 wooden blocks.
  12. Install the bushing (2) onto the shorter end of J 43771  . See Special Tools .
  13. Apply Loctite® #620, or equivalent, to the bushing bore.
  14. Using J 43771  , press or drive the bushing into the pump body until J 43771  seats. See Special Tools .