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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1344 (Engine Controls And Fuel - Hybrid (Hp2) 6.0L (LFA) - Introduction (1 Of 2)) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra and 2009 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Fill Pipe & Fuel Fill Pipe Recirculation Line Quick Connect Fitting
    GM1852233Courtesy of GENERAL MOTORS CORP.
  1. Remove the cap from the opening on the fuel tank.
  2. Position the fuel tank fill pipe.
    3. CAUTION: Refer to Fastener Caution .
  3. Tighten the fuel tank fill pipe clamp (1) at the fuel tank to 2.5 N.m (22 lb in).
  4. Connect the fuel fill pipe recirculation line quick connect fitting (2) to the EVAP rear hose. Refer to Plastic Collar Quick Connect Fitting Service .
    5. Fig 2: Identifying Rear Axle Vent Hose
    GM1852229Courtesy of GENERAL MOTORS CORP.
  5. Install the rear axle vent hose to the clip on the fuel fill pipe bracket.
  6. Close the axle vent hose clip.
    7. Fig 3: Identifying Ground Wire & Bolt
    GM1852221Courtesy of GENERAL MOTORS CORP.
  7. Position the chassis harness ground wire (1) and the fuel tank fill pipe ground wire (2) to the frame bracket.
  8. Install the fuel tank fill pipe ground wire (2) anti-rotation tab into the frame hole.
  9. Install the fuel tank fill pipe ground wire bolt (3) and tighten to 9 N.m (80 lb in).
  10. Lower the vehicle.
    11. Fig 4: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel tank filler housing.
  12. Install the fuel tank filler housing to fuel tank fill pipe bolts and tighten to 2.3 N.m (20 lb in).
    13. Fig 5: View Of Fuel Tank Filler Housing To Body Screws & Retainer
    GM853731Courtesy of GENERAL MOTORS CORP.
  13. Install the fuel tank filler housing to body TORX® screws (1) and pushpin retainer (2) and tighten the screws to 2.3 N.m (20 lb in).
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