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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1344 (Engine Controls And Fuel - Hybrid (Hp2) 6.0L (LFA) - Introduction (1 Of 2)) >> Repair Instructions >> Fuel Line Replacement - Chassis >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra and 2009 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying EVAP Lines
    GM1855296Courtesy of GENERAL MOTORS CORP.
  1. Position and install the fuel/EVAP line assembly to the vehicle.
  2. Install the fuel/EVAP line bracket locator tab to the frame.
  3. Install the fuel/EVAP line clips to the frame and crossmember.
    4. CAUTION: Refer to Fastener Caution .
  4. Install the fuel/EVAP line bracket bolt (1) and tighten to 9 N.m (80 lb in).
  5. Install the fuel/EVAP line clip nut (2) and tighten to 20 N.m (15 lb ft).
  6. Remove the caps from the fuel and EVAP lines.
  7. Connect the fuel tank EVAP line quick connect fitting to the chassis line. Refer to Plastic Collar Quick Connect Fitting Service .
  8. Connect the fuel tank fuel feed line quick connect fitting to the chassis line. Refer to Plastic Collar Quick Connect Fitting Service .
    9. Fig 2: Identifying EVAP Canister Vent Solenoid Clip & EVAP Canister Vent Solenoid Pipe Clip
    GM1855649Courtesy of GENERAL MOTORS CORP.
  9. Secure and position the EVAP canister vent solenoid clip (1) to the chassis EVAP line.
  10. Install the EVAP canister vent solenoid pipe clip (2) to the chassis EVAP line.
    11. Fig 3: Locating Fuel Hose/Pipe Clip From Bracket At Transfer Case
    GM2261189Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel pipe bracket nut (1) and tighten the nut to 25 N.m (18 lb ft).
  12. Connect the plastic retainers (2) to the transmission.
  13. If equipped with 4-wheel drive (4WD), connect the fuel hose/pipe clip to the bracket on the transfer case.
  14. Connect the fuel pressure sensor electrical connector.
    15. Fig 4: View Of EVAP Canister Purge Tube & Quick Connect Fitting
    GM1696917Courtesy of GENERAL MOTORS CORP.
  15. Remove the caps from the fuel rail and EVAP line.
  16. Connect the EVAP line (1) quick connect fitting to the chassis EVAP line. Refer to Plastic Collar Quick Connect Fitting Service .
  17. Connect the fuel feed line (2) quick connect fitting to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  18. Install the fuel fill cap.
  19. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (With Single Battery) or Battery Negative Cable Disconnection and Connection (With Auxiliary Battery) or Battery Negative Cable Disconnection and Connection (With Dual Batteries) .
  20. Use the following procedure in order to inspect for leaks:
    1. Turn the ignition ON, with the engine OFF, for 2 seconds.
    2. Turn the ignition OFF for 10 seconds.
    3. Turn the ignition ON, with the engine OFF.
    4. Inspect for fuel leaks.
  21. Install the intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement .
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