Circuit/System Description
The hybrid drive motor generator battery contains 3 high voltage (HV) contactor relays. The contactor relays allow the high voltage DC batteries to be connected to the vehicle or safely contain the DC high voltage within the drive motor generator battery assembly. The three contactor relays are a positive HV contactor relay, negative HV contactor relay, and current limit relay. These relays/contactors close and open in a certain sequence and are controlled by the BECM. The control circuit for the contactor relays use a wire from the relay to case ground and the BECM supplies voltage to turn them on and off individually. The BECM monitors the control circuit voltage to these relays and 12 V reference circuit internal to the control module to determine if the circuit is open by comparing the two voltage readings. If the BECM detects 2 failed high-voltage precharge events, a 20-40 minute precharge wait time is activated by the BECM. This precharge wait time limit is to allow the precharge circuit internal to the drive motor generator battery assembly to cool down. The precharge wait time counts down in seconds and is displayed on the scan tool.