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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1336 (Power Steering System) >> Repair Instructions >> Steering Gear Replacement (HP2) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the steering gear in the vehicle.
  2. Support the steering gear with jack stands.
  3. Fig 1: Identifying Steering Gear Bolts (Right Side)
    GM1990231Courtesy of GENERAL MOTORS CORP.
    NOTE: Start all steering gear bolts by hand before finalizing the torques.
  4. Install the steering gear bolts (1) at the right side of the steering gear.
  5. CAUTION: Refer to Fastener Caution
  6. Tighten the right side steering gear bolts to 100 N.m (74 lb ft).
  7. Fig 2: Identifying Steering Gear Bolts (Left Side)
    GM1990233Courtesy of GENERAL MOTORS CORP.
  8. Install the steering gear bolts (1) to the left side of the steering gear.
  9. Tighten the left side steering gear bolts to 200 N.m (148 lb ft).
  10. Remove the jack stands.
  11. Connect the steering linkage outer tie rods to the steering knuckles. Steering Linkage Outer Tie Rod Replacement .
  12. Connect the steering shaft coupling to the steering gear. Refer to Steering Shaft Coupling Replacement .
  13. Connect the power steering assist motor to the steering gear. Refer to Power Steering Assist Motor Replacement .
  14. Remove the mechanics wire from the power steering assist motor.
  15. Install the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  16. Fig 3: Identifying Special Tool - J 42640
    GM333146Courtesy of GENERAL MOTORS CORP.
  17. Remove the J-42640:  Pin from the steering column.
  18. Perform the high voltage enabling procedure. Refer to High Voltage Enabling .
  19. Perform the power steering control module setup procedure. Refer to Power Steering Control Module Programming and Setup .
  20. Measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment .