LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1330 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement (JH6, JH7)

Front Brake Caliper Replacement (JH6, JH7)

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Front Brake Caliper Components (JH6, JH7)
GM1838049Courtesy of GENERAL MOTORS CORP.
Callout Component Name
WARNING: Refer to Brake Dust Warning .
WARNING: Refer to Brake Fluid Irritant Warning .

Preliminary Procedures

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
1 Brake Hose Fitting Bolt
CAUTION: Refer to Fastener Caution .

Tighten:  40 N.m (30 lb ft)

2 Brake Hose Fitting Gasket (Qty: 2)
Procedure: 
Discard the brake hose fitting gaskets and install new gaskets.
3 Front Brake Hose Fitting
Tip:  Plug the brake hose fitting to prevent brake fluid loss and contamination.
4 Brake Caliper Guide Pin Bolt (Qty: 2)

Tighten:  108 N.m (80 lb ft)

5 Brake Caliper

Procedure

  1. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) or Hydraulic Brake System Bleeding (Two-mode Hybrid) .
  2. After the installation is complete and with the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  3. Slowly release the brake pedal.
  4. Wait 15 seconds, then repeat steps 2-3 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and the brake pads.
  5. Fill the master cylinder to the proper level. Refer to Master Cylinder Reservoir Filling (Non-Hybrid) or Master Cylinder Reservoir Filling (Two-mode Hybrid) .