Removal Procedure
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Remove the charge air cooler outlet pipe. Refer to Charge Air Cooler Outlet Pipe Replacement .
- Remove the fuel filter assembly. Refer to Fuel Filter Assembly Replacement .
- Remove the fuel filter/heater element housing to fuel feed block fuel hoses. Refer to Fuel Hose Replacement - Fuel Filter/Heater Element Housing to Fuel Feed Block .
- Disconnect the engine wiring harness electrical connector (1) from the exhaust gas recirculation (EGR) valve.
- Disconnect the engine wiring harness electrical connector (1) from the fuel injection fuel rail pressure sensor wiring harness extension electrical connector.
- Remove the fuel injection fuel rail pressure sensor wiring harness extension retainer (3) from the bracket.
- Remove the engine wiring harness bracket bolts and remove the bracket (2).
- Reposition the engine wiring harness slightly in order to access the front fuel injection fuel feed pipe.
- Prior to removing the fuel injector pipes, use compressed air to blow any debris from between the injector line and fittings. Wipe the fittings clean of debris.
- Spray lithium grease, GM P/N 12346293 or equivalent, between the fuel injector line and fittings to assist in containing any debris during removal.
- Remove the fuel injector pipes.
CAUTION:
DO NOT use compressed air to clean debris from the fuel injector inlet after the fuel line is removed. Using compressed air can allow debris to enter the fuel injector inlet and damage the fuel injector.