LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1306 (Engine Controls And Fuel - 6.6L - Introduction (1 Of 2)) >> Repair Instructions >> Charge Air Cooler Inlet Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Charge Air Cooler Inlet Pipe Connector & Clamp
    GM1873387Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler inlet pipe to the vehicle.
  2. Remove the turbocharger opening cover.
    3. NOTE: Do not over tighten the charge air cooler connector clamp. If the clamp is overtightened, the connector may become distorted allowing separation of the connector from the pipe. Make sure the charge air cooler pipe is properly orientated.
  3. Install the charge air cooler inlet pipe connector (2) onto the turbocharger.
    4. CAUTION: Refer to Fastener Caution .
  4. Tighten the charge air cooler inlet pipe to turbocharger connector clamp (1).

    Tighten:  Tighten the clamp to 8 N.m (70 lb in).

    5. Fig 2: View Of Charge Air Cooler Inlet Pipe Connector & Clamp
    GM1873388Courtesy of GENERAL MOTORS CORP.
  5. Raise and support the vehicle half way. Refer to Lifting and Jacking the Vehicle .
    6. IMPORTANT: Do not over tighten the charged air cooler pipe connector clamp. If the clamp is overtightened, the connector may become distorted allowing separation of the connector from the pipe. Make sure the charge air cooler pipe is properly orientated.
  6. Working through the wheelhouse, install the charge air cooler inlet pipe connector onto the charge air cooler.
  7. Tighten the charge air cooler inlet pipe to charge air cooler connector clamp (1).

    Tighten:  Tighten the clamp to 8 N.m (70 lb in).

  8. Install the wheelhouse panel. Refer to Front Wheelhouse Liner Replacement - Left Side (Chevrolet) or Front Wheelhouse Liner Replacement - Left Side (GMC) .
  9. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
scientia non olet · About LEMON Manuals