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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1284 (Engine Cooling System) >> Diagnostic Information and Procedures >> Pressure Cap Testing >> Pressure Cap Testing

Pressure Cap Testing

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.
  1. Remove the pressure cap.
  2. Wash the pressure cap sealing surface with water.
  3. Fig 1: View Of Pressure Testing Radiator Cap
    GM850101Courtesy of GENERAL MOTORS CORP.
    NOTE: Lubricate J-42401 and pressure cap o-rings with coolant and press cap to seat o-ring on J-42401 before turning to engage threads.
  4. Use the J 24460-01  (1) with J 42401  (2) in order to test the pressure cap. See Special Tools .
  5. Test the pressure cap for the following conditions:
    • Pressure release when the J 24460-01  exceeds the pressure rating of the pressure cap. See Special Tools .
    • Maintain the rated pressure for at least 10 seconds.

      Note the rate of pressure loss.

  6. Replace the pressure cap under the following conditions:
    • The pressure cap does not release pressure which exceeds the rated pressure of the cap.
    • The pressure cap does not hold the rated pressure.