Cylinder Deactivation (Active Fuel Management) Valve Lifter Oil Manifold Diagnosis and Testing: Testing
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IMPORTANT:
- Active Fuel Management Valve Lifter Oil Manifold Diagnosis and Testing is applicable for RPO LC9/LY5/LMG/L76.
- A minimum shop air source of 206 kPa (30 psi) is required for manifold testing.
- A water bleed is located on the side of the EN-46999 . See Special Tools . Occasionally, depress the valve in order to remove excess water from the tool.
The manifold bench test provides a maximum 206 kPa (30 psi) of filtered shop air to the manifold and will test each solenoid/valve for the following conditions:
- Proper operation
- A stuck open condition - constant air flow
- A stuck closed condition - no air flow
- A flow restriction within the manifold
- Individually depress each of the buttons 1-4 on the EN-46999
in order to activate each of the solenoid/valves. See Special Tools . When activating each solenoid/valve, a loud click should be heard from the solenoid and an increased amount of air will exit the outlet ports.
- Button 1 will energize the solenoid/valve 1 for engine cylinder number 1.
- Button 2 will energize the solenoid/valve 2 for engine cylinder number 4.
- Button 3 will energize the solenoid/valve 3 for engine cylinder number 6.
- Button 4 will energize the solenoid/valve 4 for engine cylinder number 7.
- Do not lift the manifold assembly by the electrical lead frame.
- Install the EN-46999-1 (1) to the manifold. See Special Tools .
- Install 2 of the manifold bolts (2) to the EN-46999-1
. See Special Tools .
Tighten: Tighten the bolts to 25 N.m (18 lb ft).
- Connect the air out hose (2) of the EN-46999 (5) to the EN-46999-1 (1). See Special Tools . Verify the air supply switch (4) is in the off position.
- Connect the air in hose (6) of the EN-46999 (5) to a shop air source. See Special Tools .
- Connect the 12 volt power supply connectors (7) of the EN-46999 (5) to a 12 volt power supply. See Special Tools . Verify the Power light (8) on the tool is illuminated. If the light on the tool is not illuminated when connected to a 12 volt power supply, test and/or replace the 3 amp fuse.
- Connect the EN-46999-5 power cable (3) to the electrical connector of the manifold. See Special Tools .
- Turn the air supply switch of the EN-46999 to the ON position. See Special Tools . With the air supply connected to the manifold assembly and the solenoid/valves in the closed position, a limited amount of air will exit each of the bleed holes (3) and outlet ports (1, 2) of the manifold.
- Position the manifold assembly onto a bench at a 45 degree angle in order to test solenoid/valves 1 and 4.
- Depress button number 1 on the tool to activate solenoid/valve 1. With button 1 depressed, the solenoid/valve (1) should open, allowing an increased amount of air to exit the outlet ports (2) of the manifold.
- Depress button number 4 on the tool to activate solenoid/valve 4. With button 4 depressed, the solenoid/valve (4) should open, allowing an increased amount of air to exit the outlet ports (3) of the manifold.
- Reposition the manifold assembly onto a bench at a 45 degree angle in order to test solenoid/valves 2 and 3.
- Depress button number 2 on the tool to activate solenoid/valve 2. With button 2 depressed, the solenoid/valve (2) should open, allowing an increased amount of air to exit the outlet ports (4) of the manifold.
- Depress button number 3 on the tool to activate solenoid/valve 3. With button 3 depressed, the solenoid/valve (3) should open, allowing an increased amount of air to exit the outlet ports (1) of the manifold.
- When the test is completed, turn the air source switch on the EN-46999 to the off position and disconnect the tool from the 12 volt power supply, shop air source and manifold assembly. See Special Tools .
- If after testing, it has been determined that one or more of the solenoid/valves is not functioning properly, replace the manifold as an assembly.
- If after testing, it has been determined that the solenoid/valves are functioning properly, replace the valve lifters as required. Both intake and exhaust lifters should be replaced in pairs.
NOTE:
Refer to Fastener Notice
.
IMPORTANT:
The manifold must be tested in the proper position to ensure the solenoid/valves operate as designed.