LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 116 (Transfer Case - Removal & Installation) >> Removal & Installation >> Transfer Case >> Installation

Transfer Case: Installation

WARNING: This page is about a different car, the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, and 2003 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When installing a new transfer case gasket, ensure that the locator tab is facing up for proper installation. Install the gasket without the use of any type of sealant or of lubricant.
  1. Install the transfer case on a suitable transmission jack.
  2. Install a new transfer case adapter gasket. See Figure .
  3. Rotate the transfer case so that the transfer case is parallel to the torsion bar mounting bracket.
  4. Raise the transfer case into position.
  5. Rotate the transfer case so that the transfer case is aligned with the adapter.
  6. Install the transfer case on the adapter.
  7. Install the mounting nuts for the transfer case. Tighten the mounting nuts to specification. See TORQUE SPECIFICATIONS  .
  8. Install the transmission support member. See REMOVAL & INSTALLATION - "G" SERIES article in AUTOMATIC TRANSMISSIONS.
  9. Remove the transmission jack.
  10. Install the electrical connector to the speed sensor. See Figure .
  11. Install the vent hose to the vent tube. See Figure .
  12. Install the fuel lines to the fuel line bracket.
  13. Install the front and rear drive shaft. See appropriate DRIVE SHAFTS & UNIVERSAL JOINTS article in DRIVELINE/AXLES.
  14. Fill the transfer case with the appropriate fluid to proper level. See LUBRICATION in SERVICING - EXPRESS & SAVANA article.
  15. Lower the vehicle.
scientia non olet · About LEMON Manuals