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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1158 (Engine Mechanical - 3.6L (3 Of 6)) >> Off-Vehicle Repair Instructions (1 Of 4) >> Radiator Surge Tank Outlet Hose/Pipe Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Surge Tank Outlet Pipe
    GM1985569Courtesy of GENERAL MOTORS CORP.
  1. Position the surge tank outlet pipe (1) with a NEW O-ring seal to the thermostat housing.
  2. NOTE: Refer to Fastener Notice .
    Fig 2: Identifying Surge Tank Outlet Pipe Bolt
    GM1985550Courtesy of GENERAL MOTORS CORP.
  3. Install the surge tank outlet pipe bolt (1) to the thermostat housing.

    Tighten:  Tighten the thermostat bolts to 15 N.m (11 lb ft).

  4. Fig 3: Identifying Surge Tank Outlet Pipe Bolt
    GM1985544Courtesy of GENERAL MOTORS CORP.
  5. Install the surge tank outlet pipe bolt (1) to the cylinder head.

    Tighten:  Tighten the thermostat bolts to 15 N.m (11 lb ft).

  6. Install the surge tank hose to the surge tank outlet pipe.
  7. Install the fuel pipe shield. Refer to Fuel Pipe Shield Replacement (LLT) .
  8. Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716) or Cooling System Draining and Filling (Static Fill) .