LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1137 (Engine Controls And Fuel - 3.6L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Tank Fuel Pump Module Replacement - Right Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
GM1994068Courtesy of GENERAL MOTORS CORP.
IMPORTANT: Always replace the fuel tank module seal when installing the fuel tank module assembly. Replace the lock ring if necessary. DO NOT apply any type of lubrication in the seal groove.
  1. Install a NEW fuel tank module seal (4).
  2. Grasp the fuel transfer hose from inside the fuel tank.
  3. Partially install the primary fuel tank module (1) to the fuel tank.
  4. Connect the fuel transfer hose quick connect fitting (3) to the port on the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service 
  5. GM1994064Courtesy of GENERAL MOTORS CORP.

    Press the right fuel pump tank module downward, aligning the module to the encapsulated ring.

    IMPORTANT: Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.
  6. Position the cam lock ring (3) to the fuel tank.
    IMPORTANT: DO NOT use impact tools. Significant force will be required to install the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
  7. Use the J45722  (2) and a long breaker-bar (1) to install the fuel tank module lock ring (3), by turning clockwise, until fully seated.
  8. GM1994056Courtesy of GENERAL MOTORS CORP.

    Connect the electrical connector (3) to the right fuel pump tank module and engage the connector interlock.

  9. Install the wire harness (1) to the retainer on the fuel tank.
  10. Connect the fuel feed hose quick connect fitting (4) to the primary fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service 
  11. Install the fuel feed hose (2) to the retainer on the fuel tank.
  12. Install the fuel tank. Refer to Fuel Tank Replacement .