LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1122 (Hydraulic Brake System) >> Repair Instructions >> Brake Intermediate Hose Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Intermediate Brake Hose Assembly & Mounting Nuts
    GM833132Courtesy of GENERAL MOTORS CORP.
    NOTE: Make sure the brake hose is not twisted or kinked after installation. Damage to the hose could result.
  1. Install the intermediate brake hose assembly (2) to the mounting studs.
  2. NOTE: Refer to Fastener Notice .
  3. Install the intermediate brake hose assembly mounting nuts (1) to the mounting studs.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  4. Connect the 2 brake pipe fittings to the intermediate brake hose assembly.
  5. Remove the plug from the brake caliper inlet port.
  6. Fig 2: View Of Brake Hose Banjo Fitting
    GM752743Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install NEW copper brake hose gaskets.
  7. Assemble the brake hose (2), the NEW copper brake hose gaskets (3), and the brake hose fitting bolt (4) to the brake hose.
  8. Install the brake hose fitting bolt to the brake caliper (1).

    Tighten:  Tighten the brake hose fitting bolt to 49 N.m (36 lb ft).

  9. Fig 3: Disconnecting/Reconnecting Brake Line Fitting
    GM753084Courtesy of GENERAL MOTORS CORP.
  10. Install the brake hose retainer (2) to the rear frame bracket.
  11. Connect the crossover brake pipe fitting (1) to the intermediate brake hose assembly (3).

    Tighten:  Tighten the fitting to 18 N.m (13 lb ft).

  12. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual)  or Hydraulic Brake System Bleeding (Pressure) .
  13. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .