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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1117 (Engine Exhaust System) >> Repair Instructions >> Exhaust System Replacement (With LP1) >> Installation Procedure

Installation Procedure

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    Fig 1: View Of Exhaust System Components
    GM786659Courtesy of GENERAL MOTORS CORP.
  1. Install the HO2S to the exhaust system. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 .
  2. Install the muffler rear hangers (2) to the muffler(s).
  3. Fig 2: Lowering Exhaust System
    GM772373Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Flex Decoupler Notice .
  4. With the aid of an assistant, raise the exhaust system into position.
  5. Install the exhaust system (muffler) nuts.
  6. Fig 3: View Of Tail Pipe Hangers & Muffler Rods
    GM1559372Courtesy of GENERAL MOTORS CORP.
  7. Install the muffler to the muffler rear hangers.
  8. Fig 4: View Of Muffler Front Hanger & Frame Hanger Rod
    GM1559373Courtesy of GENERAL MOTORS CORP.
  9. Install the muffler rear hanger to the hanger rod.
  10. Fig 5: Identifying Muffler Pipes At Left And Right Side Catalytic Converters
    GM1224063Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  11. Install the exhaust pipe nuts.

    Tighten:  Tighten the nuts to 22 N.m (16 lb ft).

  12. Fig 6: Floorpan Brace
    GM772383Courtesy of GENERAL MOTORS CORP.
  13. Install the floor panel tunnel brace to the floor panel.
  14. Install the floor panel tunnel brace bolts.

    Tighten:  Tighten the floor panel tunnel brace bolts to 25 N.m (18 lb ft).

  15. Fig 7: View Of HO2S Electrical Connector, Sensor 2 (Bank 1 Shown, Bank 2 Similar)
    GM1201222Courtesy of GENERAL MOTORS CORP.
  16. Connect the left and right bank 2 HO2S electrical connectors (bank 1 shown, bank 2 similar).
  17. Install the HO2S wiring harnesses to the transmission case.
  18. Lower the vehicle.