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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1100 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Pedal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Bolts and Clutch Pedal Assembly
    GM1979761Courtesy of GENERAL MOTORS CORP.
  1. Install the clutch pedal assembly (1) to the vehicle.
    2. NOTE: Refer to Fastener Notice .
  2. Install the nuts (2) securing the clutch pedal assembly to the brake pedal assembly.

    Tighten:  Tighten the nuts to 20 N.m (15 lb ft).

  3. Install the nut (3) securing the clutch pedal assembly to the cowl.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

    4. Fig 2: Identifying Bolts of Clutch Pedal Assembly
    GM1979760Courtesy of GENERAL MOTORS CORP.
  4. Install the 2 bolts (1) securing the clutch pedal assembly to the I/P carrier.

    Tighten:  Tighten the bolts to 20 N.m (15 lb ft).

    5. Fig 3: Identifying Wiring Harness Retainer and Clutch Pedal Assembly
    GM1979762Courtesy of GENERAL MOTORS CORP.
  5. Install the wiring harness retainer (2) to the clutch pedal assembly.
  6. Install the wiring harness connector (1) to the clutch pedal position sensor.
  7. Install the park brake pedal assembly. Refer to Parking Brake Lever Pedal Assembly Replacement .
    8. Fig 4: Identifying Clutch Fluid Reservoir and Cowel
    GM1979757Courtesy of GENERAL MOTORS CORP.
  8. With the clutch fluid reservoir connection at 2 o'clock position. Insert the clutch master cylinder (2) into the cowl.
  9. Align the keys of the clutch master cylinder housing with the tabs on the clutch pedal bracket.
  10. Rotate the clutch master cylinder (2) counter clockwise approximately 1/8 turn until fully seated. The clutch fluid reservoir hose connection will be at vertical 12 o'clock position when the clutch master cylinder is properly installed.
  11. Install the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement .
  12. Install the clutch fluid reservoir (1) to the cowl.
    13. Fig 5: Identifying Clutch Master Cylinder
    GM1979759Courtesy of GENERAL MOTORS CORP.
  13. Position the clutch master cylinder push rod (1) to the clutch pedal pin (2).
  14. Push the clutch master cylinder push rod (1) onto the clutch pedal pin (2) to secure.
  15. Check for proper clutch pedal movement and operation.
  16. Install the parking brake pedal assembly. Refer to Parking Brake Lever Pedal Assembly Replacement .
  17. Install the driver side I/P insulator. Refer to Instrument Panel Insulator Replacement - Left Side .
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