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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1100 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to Brake Fluid Effects on Paint and Electrical Components Notice .
  1. Remove the driver side instrument panel insulator. Refer to Instrument Panel Insulator Replacement - Left Side .
  2. Disconnect the clutch pedal position switch electrical connector.
    3. Fig 1: View of Clutch Master Cylinder Push Rod
    GM1979759Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the clutch master cylinder push rod (1) from the clutch pedal pin (2).
    4. Fig 2: Identifying Clutch Fluid Reservoir
    GM1979757Courtesy of GENERAL MOTORS CORP.
  4. Remove the clutch fluid reservoir (1) from the cowl.
  5. Position the clutch fluid reservoir aside.
  6. Remove the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement .
    7. IMPORTANT: Do NOT disconnect the hydraulic hoses from the clutch master cylinder.
  7. Rotate the clutch master cylinder (2) clockwise 1/8 turn.
  8. Remove the clutch master cylinder (2) from the cowl.
  9. Remove the park brake pedal assembly from the instrument panel and position aside. Refer to Parking Brake Lever Pedal Assembly Replacement .
    10. Fig 3: Identifying Clutch Hydraulic Hose
    GM785890Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install a rubber cap over the exposed hose fitting in order to prevent fluid loss and contamination.
  10. Disconnect the clutch hydraulic hose. Refer to Hydraulic Clutch Hose/Pipe Replacement .
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