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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1100 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View of Clutch Hydraulic Hose
    GM785890Courtesy of GENERAL MOTORS CORP.
  1. Connect the clutch hydraulic hose. Refer to Hydraulic Clutch Hose/Pipe Replacement .
  2. Fig 2: Identifying Clutch Fluid Reservoir
    GM1979757Courtesy of GENERAL MOTORS CORP.
  3. With the clutch fluid reservoir connection at 2 o'clock position. Insert the clutch master cylinder (2) into the cowl.
  4. Align the keys of the clutch master cylinder housing with the tabs on the clutch pedal bracket.
  5. Rotate the clutch master cylinder (2) counter clockwise approximately 1/8 turn until fully seated. The clutch fluid reservoir hose connection will be at vertical 12 o'clock position when the clutch master cylinder is properly installed.
  6. Install the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement .
  7. Install the clutch fluid reservoir (1) to the cowl.
  8. Fig 3: View of Clutch Master Cylinder Push Rod
    GM1979759Courtesy of GENERAL MOTORS CORP.
  9. Position the clutch master cylinder push rod (1) to the clutch pedal pin (2).
  10. Push the clutch master cylinder push rod (1 onto the clutch pedal pin (2) to secure.
  11. Check for proper clutch pedal movement and operation.
  12. Install the driver side instrument panel insulator. Refer to Instrument Panel Insulator Replacement - Left Side .
  13. Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding .