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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1030 (Transfer Case - Mp 1625/1626-NQF) >> Repair Instructions - Off Vehicle >> High/Low Shift Components Cleaning and Inspection

High/Low Shift Components Cleaning and Inspection

WARNING: This page is about a different car, the 2008 GMC Sierra, 2008 GMC Cab & Chassis Sierra, 2008 Chevrolet Silverado, and 2008 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: High/Low Shift Components Cleaning and Inspection
GM1846037Courtesy of GENERAL MOTORS CORP.
Callout Component Name

Preliminary Procedure

  • Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
  • Clean all components in cleaning solvent and air dry.
1 Transfer Case High/Low Clutch Inner Splines
Tip:  Inspect the inner splines for excessive looseness on the rear output shaft.
2 Transfer Case High/Low Clutch Teeth
Tip:  Inspect the engagement teeth for chips or excessive wear.
3 Transfer Case High/Low Shift Fork Collar
Tip:  Inspect the shift fork collar for wear.
4 Transfer Case High/Low Shift Fork Pads
Tip:  Inspect the pads for wear.
5 Transfer Case High/Low Shift Fork
Tip:  Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. Refer to High/Low Shift Fork Replacement .
6 Transfer Case Control Actuator Shaft
Tip:  Inspect the shaft splines for excessive wear. The component must be replaced if damage is found. Refer to High/Low Shift Fork Replacement .
7 Transfer Case High/Low Shift Fork Pin
Tip:  Inspect the pin for wear. The component must be replaced if damage is found. Refer to High/Low Shift Fork Replacement .
8 Transfer Case High/Low Shift Fork Spring Assembly
Tip:  Inspect the cam lobes for wear or roughness. The component must be replaced if damage is found. Refer to High/Low Shift Fork Replacement .
9 Transfer Case Shift Fork Spring
Tip:  Inspect the spring for breakage. The component must be replaced if damage is found. Refer to High/Low Shift Fork Replacement .