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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> ENGINE MECHANICAL - 4.8L, 5.3L, AND 6.0L (3 Of 4) >> Off-Vehicle Repair Instructions (Part 2) >> Engine Flywheel Cleaning and Inspection

Engine Flywheel Cleaning and Inspection

    IMPORTANT: In order to maintain the proper component balance, contact surface taper, and heat transfer, manual transmission flywheels are NOT to be machined.
  1. Clean the flywheel in solvent.
  2. Dry the flywheel with compressed air.
  3. Inspect the manual transmission flywheel for the following conditions:
    Fig 1: Flywheel Inspection Areas (Manual Transmission)
    GM188086Courtesy of GENERAL MOTORS CORP.
    • Pitted surfaces (1)
    • Grooves or scoring (2)
    • Rusted surface (3)
    • Damaged ring gear teeth (4)
    • Loose or improperly positioned ring gear

      The ring gear has an interference fit onto the flywheel and should be positioned completely against the flange of the flywheel.

    • Missing, bent, or damaged pressure plate locating pins

      The 2 locating pins are installed into the flywheel and spaced 170 degrees apart.

  4. Inspect the automatic transmission flex plate for the following conditions:
    Fig 2: View Of Engine Flywheel & Bolt
    GM178458Courtesy of GENERAL MOTORS CORP.
    • Damaged ring gear teeth
    • Stress cracks around the flex plate-to-crankshaft bolt hole locations
    • IMPORTANT: Do not attempt to repair the welded areas that retain the ring gear to the flex plate. Install a new flex plate.
    • Welded areas that retain the ring gear onto the flex plate for cracking