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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> ENGINE MECHANICAL - 4.8L, 5.3L, AND 6.0L (2 Of 4) >> On-Vehicle Repair Instructions >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

IMPORTANT:
  • Do not reuse the crankshaft oil seal or front cover gasket.
  • Do not apply any type of sealant to the front cover gasket, unless specified.
  • The special tool in this procedure is used to properly center the front crankshaft front oil seal.
    • All gasket surfaces should be free of oil or other foreign material during assembly.
    • The crankshaft front oil seal MUST be centered in relation to the crankshaft.
    • An improperly aligned front cover may cause premature front oil seal wear and/or engine oil leaks.
  1. Apply a 5 mm (0.20 in) bead of sealant GM P/N 12378190, or equivalent 20 mm (0.80 in) long to the oil pan to engine block junction.
  2. Install the front cover gasket and cover.
    Fig 1: View Of Front Cover & Bolts
    GM832977Courtesy of GENERAL MOTORS CORP.
  3. Install the front cover bolts until snug. Do not overtighten.
  4. Fig 2: View Of Oil Pan-To-Front Cover Bolts
    GM832976Courtesy of GENERAL MOTORS CORP.
  5. Install the oil pan-to-front cover bolts (1) until snug. Do not over tighten.
  6. Fig 3: View of J 41476 Installed To Front Cover
    GM451712Courtesy of GENERAL MOTORS CORP.
  7. Install J 41476  to the front cover. See Special Tools .
  8. Align the tapered legs of the J 41476  with the machined alignment surfaces on the front cover. See Special Tools .
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  9. Install the crankshaft balancer bolt until snug. Do not overtighten.

    Tighten: 

    1. Tighten the oil pan to front cover bolts to 25 N.m (18 lb ft).
    2. Tighten the engine front cover bolts to 25 N.m (18 lb ft).

  10. Remove the J 41476  . See Special Tools .
  11. Install a NEW crankshaft front oil seal. Refer to Crankshaft Front Oil Seal Replacement .
  12. Install the water pump. Refer to Water Pump Replacement (4.3L) or Water Pump Replacement (4.8L, 5.3L, and 6.0L) in Engine Cooling.