Installation Procedure

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Turbocharger Coolant Inlet & Outlet Hose Components

Courtesy of GENERAL MOTORS CORP.

If necessary, install the coolant outlet pipe.

NOTE: Refer to Fastener Notice .

If necessary, install the coolant outlet pipe clip bolt (3) to the turbocharger.
Tighten: Tighten the bolt to 9 N.m (80 lb in).
If necessary, install the turbocharger. Refer to Turbocharger Replacement .

Fig 2: View Of Coolant Pipe

Courtesy of GENERAL MOTORS CORP.

Install the turbocharger coolant outlet pipe bolt and nut.
Tighten: Tighten the bolt/nut to 9 N.m (80 lb in).

Fig 3: View Of Turbocharger Outlet Coolant Pipe

Courtesy of GENERAL MOTORS CORP.

Install the turbocharger coolant outlet hose to the pipe on the turbocharger.
Position the turbocharger coolant outlet hose clamp.

Fig 4: View Of Turbocharger Coolant Outlet Hose & Clamps

Courtesy of GENERAL MOTORS CORP.

Install the turbocharger coolant outlet hose to the bypass pipe.
Position the hose clamp at the bypass pipe.
Install the cooling fan clutch. Refer to Fan Clutch Replacement (Diesel) .
Install the EGR cooler assembly. Refer to Exhaust Gas Recirculation Valve Cooler Replacement .
Install the generator mounting bracket. Refer to Generator Bracket Replacement (6.6L) .
Install the turbocharger coolant inlet pipe. Refer to Turbocharger Coolant Hoses/Pipes Replacement (LMM - Inlet Pipe) .