Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Install the intermediate shaft seal.
- Connect the intermediate shaft bearing to the upper intermediate shaft.
- Connect the intermediate shaft bearing to the studs on the cowl.CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
- Install the intermediate shaft bearing lower brace retaining nut.
Tighten
Tighten the nut to 30 N.m (22 lb ft).
- Install the intermediate shaft bearing bracket retaining nuts.
Tighten
Tighten the nuts to 30 N.m (22 lb ft).
- Install the upper intermediate shaft to the intermediate shaft bearing retaining bolt.
Tighten
Tighten the bolt to 30 N.m (22 lb ft).
- Install the intermediate shaft seal upper retaining screws.
Tighten
Tighten the screws to 2 N.m (18 lb in).
- Reposition the cruise control module (3) and install the cruise control module mounting nuts (2).
Tighten
Tighten the nuts to 5 N.m (44 lb in).
- Reposition the power steering reservoir (3) and install the power steering reservoir mounting nuts (4).
Tighten
Tighten the nuts to 6.5 N.m (58 lb in).
- Install the lower intermediate shaft. Refer to Intermediate Steering Shaft Replacement - Lower .
- Remove the J-42640 from the steering column lower access hole.