Clutch Assembly Installation

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Fig 1: Clutch Assembly Installation

Courtesy of GENERAL MOTORS COMPANY

Callout	Component Name
1	Transfer Case Rear Output Shaft
2	Transfer Case Control Actuator Lever Thrust Bearing Assembly
3	Transfer Case Control Lever NOTE: When replacing control actuator levers or lever balls on NPO or NQH applications, refer to New Product Information .
4	Transfer Case Control Actuator Lever Bearing Assembly
5	Transfer Case Control Actuator Lever Ball (Qty: 3)
6	Transfer Case Control Actuator Lever Assembly NOTE: When replacing control actuator levers or lever balls on NPO or NQH applications, refer to New Product Information .
7	Transfer Case Control Actuator Lever Thrust Bearing Assembly
8	Transfer Case Control Actuator Lever Washer
9	Transfer Case Four Wheel Drive Clutch Pressure - Apply - Plate NOTE: Ensure the control actuator lever washer is seated into the apply plate groove.
10	Transfer Case Four Wheel Drive Clutch Pressure Plate Spring (Qty: 4)
11	Transfer Case Four Wheel Drive Clutch Hub
12	Transfer Case Four Wheel Drive Clutch Shim NOTE: Use a 3 mm (0.118 in) shim as a base to do the initial measurements with, this shim may be changed in the following steps depending on the results of the stack clearance. Use the original shim if reassembling a transfer case. This shim may be changed in the following steps depending on the results of the stack clearance.
13	Transfer Case Two/Four Wheel Drive Clutch Retaining Ring NOTE: If the clutch shim is not seated against the retaining ring, replace the clutch pressure plate springs.