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Home >> GMC >> 2006 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1624 (Engine Exhaust System) >> Repair Instructions >> Exhaust Pipe Replacement - Left Side >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Left Exhaust Pipe
    GM1334832Courtesy of GENERAL MOTORS CORP.
  1. Position the exhaust pipe to the turbocharger and the exhaust manifold.
  2. Fig 2: Positioning Exhaust Pipe Gaskets
    GM2385012Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Position the exhaust pipe gaskets with the tabs shown. Failure to do so will cause improper alignment of the gaskets and result in exhaust leaks.
  3. Install a NEW gasket (1) to the turbocharger with the tab (2) facing outward.
  4. Loosely install the exhaust pipe to turbocharger bolts.
  5. Fig 3: Positioning Exhaust Pipe Gaskets
    GM2385013Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Position the exhaust pipe gaskets with the tabs shown. Failure to do so will cause improper alignment of the gaskets and result in exhaust leaks.
  6. Position the exhaust pipe with a NEW gasket (1) to the exhaust manifold. Align the tabs (2) on the gasket to face outward.
  7. Loosely install the exhaust pipe to exhaust manifold bolts.
  8. Fig 4: Exhaust Pipe To Exhaust Manifold Bolt Tightening Sequence - Left Side
    GM1872441Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  9. Tighten the exhaust pipe bolts in the sequence shown to 53 N.m (39 lb ft).
  10. Fig 5: Removing/Installing Exhaust Pipe Heat Shield
    GM1334829Courtesy of GENERAL MOTORS CORP.
  11. Install the exhaust pipe heat shield bolts and tighten to 10 N.m (89 lb in).
  12. Fig 6: View Of Left Exhaust Heat Shield & Nuts
    GM707396Courtesy of GENERAL MOTORS CORP.
  13. Install the left side exhaust heat shield (3) at the dash panel.
  14. Install the heat shield nuts (2) and tighten to 9 N.m (80 lb in).
  15. Install the transmission. Refer to Transmission Replacement .
  16. Install the turbocharger exhaust pipe. Refer to Turbocharger Exhaust Pipe Replacement (6.6L) .