LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 148 (Engine Mechanical - 4.8L, 5.3L & 6.0L) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Valley Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Important:  All gasket surfaces should be free of oil or other foreign material during assembly.

  1. Lubricate the NEW knock sensor seals (1) with clean engine oil.
  2. Install the knock sensor oil seals (1) into the engine valley cover (2).
    Fig 1: Installing Knock Sensor Oil Seals
    G02078460Courtesy of GENERAL MOTORS CORP.
  3. Install the engine valley cover and a NEW gasket onto the engine block.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  4. Install the engine valley cover bolts.

    Tighten 

    Tighten the bolts to 25 N.m (18 lb ft).

    Fig 2: Installing Engine Valley Cover, Gasket & Bolts
    G02078461Courtesy of GENERAL MOTORS CORP.
  5. Install the knock sensors.

    Tighten 

    Tighten the sensors to 20 N.m (15 lb ft).

    Fig 3: Installing Knock Sensors
    G02078462Courtesy of GENERAL MOTORS CORP.
  6. Connect the knock sensor electrical connectors.
  7. Push down on the rubber covers.
  8. Install the intake manifold. Refer to Intake Manifold Replacement .
    Fig 4: Connecting Knock Sensor Electrical Connectors
    G02078463Courtesy of GENERAL MOTORS CORP.