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Home >> GMC >> 2006 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1391 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement - Right Side (6.6L) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Right Side (Chevrolet) or Front Wheelhouse Liner Replacement - Right Side (GMC) .
  2. Fig 1: View Of Turbocharger Exhaust Pipe Bracket Bolt
    GM1875245Courtesy of GENERAL MOTORS CORP.
  3. Perform the following steps working through the wheelhouse opening, remove the exhaust pipe to turbocharger exhaust pipe bracket bolt.
  4. Fig 2: View Of Exhaust Pipe To Exhaust Manifold Bolts
    GM1875030Courtesy of GENERAL MOTORS CORP.
  5. Remove the exhaust pipe to exhaust manifold bolts (1) and bracket.
  6. Fig 3: View Of Exhaust Manifold Heat Shield & Bolts
    GM1875031Courtesy of GENERAL MOTORS CORP.
  7. Remove the exhaust manifold heat shield bolts (1) and shield.
  8. Fig 4: Identifying Right Exhaust Manifold Bolt Removal Sequence
    GM1336107Courtesy of GENERAL MOTORS CORP.
  9. Remove the exhaust manifold bolts and nuts in the proper sequence.
  10. Fig 5: View Of Exhaust Manifold & Gasket
    GM1875032Courtesy of GENERAL MOTORS CORP.
  11. Remove the exhaust manifold and exhaust manifold to pipe gasket.
  12. Fig 6: View Of Oil Level Indicator Tube Bolt & Manifold Gasket
    GM1875033Courtesy of GENERAL MOTORS CORP.
  13. Remove the oil level indicator tube bolt (2) and rotate the oil level indicator tube out of the way.
  14. Remove and discard the exhaust manifold gasket (1).