LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1301 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Replacement (6.6L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Starter Motor & Bolts
    GM1874075Courtesy of GENERAL MOTORS CORP.
  1. Install the starter motor.
  2. CAUTION: Refer to Fastener Caution .
  3. Install the starter motor bolts (1).

    Tighten:  Tighten the bolts to 85 N.m (63 lb ft).

  4. Install the exhaust manifold-to-catalytic converter pipe. Refer to Catalytic Converter Replacement (With LU3) , Catalytic Converter Replacement (With V8 Engine) or Catalytic Converter Replacement (With LMM) .
  5. Fig 2: View Of Starter Solenoid Cable Terminal, Bracket & Bolts
    GM1874038Courtesy of GENERAL MOTORS CORP.
  6. Install the engine wiring harness lead (2) to the starter motor.
  7. Install the engine wiring harness lead nut (3).

    Tighten:  Tighten the nut to 3.4 N.m (30 lb in).

  8. Fig 3: View Of Starter Solenoid Cable & Components
    GM1874037Courtesy of GENERAL MOTORS CORP.
  9. Install the starter solenoid cable (7) to the starter.
  10. Install the starter solenoid cable nut (6) to the starter.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  11. Install the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Right Side (Chevrolet) or Front Wheelhouse Liner Replacement - Right Side (GMC) .
  12. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (With Single Battery) , Battery Negative Cable Disconnection and Connection (With Auxiliary Battery)  or Battery Negative Cable Disconnection and Connection (With Dual Batteries) .