LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1058 (Transfer Case - Mp 1222/1225/1226-NQG) >> Repair Instructions - Off Vehicle >> Transfer Case Assemble >> Shift Detent Plunger Assembly, Shift Detent Lever, Input Shaft, and Planetary Assembly Installation

Shift Detent Plunger Assembly, Shift Detent Lever, Input Shaft, and Planetary Assembly Installation

WARNING: This page is about a different car, the 2008 GMC Sierra, 2008 GMC Cab & Chassis Sierra, 2008 Chevrolet Silverado, and 2008 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Shift Detent Plunger Assembly, Shift Detent Lever, Input Shaft, & Planetary Assembly Components
GM1843604Courtesy of GENERAL MOTORS CORP.
Shift Detent Plunger Assembly, Shift Detent Lever, Input Shaft, and Planetary Assembly Installation

Callout Component Name
1 Transfer Case Input Shaft Bearing Assembly
2 Transfer Case Input Shaft Inner Retaining Ring
3 Transfer Case High/Low Planetary Carrier Assembly
4 Transfer Case Planetary Carrier Sun Gear Thrust Washer
5 Transfer Case Input Shaft
6 Transfer Case Planetary Carrier Sun Gear Thrust Washer
7 Transfer Case High/Low Locking Plate
8 Transfer Case High/Low Planetary Carrier Retaining Ring
9 Transfer Case Input Shaft/Planetary Assembly
10 Transfer Case Input Shaft Bearing Outer Retaining Ring
11 Transfer Case Shift Lever Seal
Tip: 
  • Lubricate the seal to ease installation.
  • Ensure the lip on the seal is facing inward.
  • Ensure the seal is installed squarely into the bore.
  • Press the seal in, until it contacts the sector bearing.

Special Tools

  • DT-48215  Shift Detent Lever Bearing Installer. See Special Tools .
  • J 7079-2  Universal Driver Handle - Non-Threaded. See Special Tools .
12 Transfer Case Shift Detent Lever Assembly
13 Transfer Case Shift Detent Plunger
14 Transfer Case Shift Detent Spring
15 Transfer Case Shift Detent Plunger Plug Seal
Tip:  Lightly lubricate the O-ring with clean DEXRON®VI.
16 Transfer Case Shift Detent Plunger Plug

Tighten:  20 N.m (15 lb ft)