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Home >> GMC >> 2005 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 225 (Engine Mechanical - 3.6L (Ly7) (5 Of 6)) >> Off-Vehicle Repair Instructions - Part 3 >> Exhaust Manifold Cleaning and Inspection - Left >> Inspection Procedure

Inspection Procedure

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    Fig 1: Inspecting Left Exhaust Manifold For Corrosion & Bolt Hole Damage
    GM1211114Courtesy of GENERAL MOTORS CORP.
  1. Inspect the left exhaust manifold for the following:
    • Damage or excessive corrosion to the exhaust manifold exterior (1)
    • Damage to the exhaust manifold mounting holes (2)
    • Damage to the threaded holes (3) for the heat shield
    • Damage to the exhaust manifold flange bolt holes (4)
  2. Fig 2: Inspecting Left Exhaust Manifold For Damage To Exhaust Passages & Gasket Sealing Surfaces
    GM1318421Courtesy of GENERAL MOTORS CORP.
  3. Inspect the left exhaust manifold for the following:
    • Damage to the gasket sealing surfaces (1)
    • Damage or restrictions within the exhaust passages (2)
  4. Repair or replace the left exhaust manifold and/or components as necessary.
  5. Fig 3: Measuring Alignment Of Left Exhaust Manifold Flanges
    GM1211116Courtesy of GENERAL MOTORS CORP.
  6. Measure the alignment or surface flatness of the exhaust manifold flanges, using a straight edge and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.010 in).
  7. If the surface flatness is not within specifications, the exhaust manifold is warped and must be replaced.