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Home >> GMC >> 2005 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 225 (Engine Mechanical - 3.6L (Ly7) (5 Of 6)) >> Off-Vehicle Repair Instructions - Part 3 >> Engine Front Cover Installation >> Tools Required

Tools Required

WARNING: This page is about a different car, the 2005 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.

EN 46109  Guide Pin Set. See Special Tools .

    Fig 1: View Of EN 46109 Guides
    GM1306464Courtesy of GENERAL MOTORS CORP.
  1. Install the 8 mm (0.315 in) guide from the EN 46109  into the cylinder block positions as shown. See Special Tools .
  2. Fig 2: Identifying Water Pump Seal
    GM1211002Courtesy of GENERAL MOTORS CORP.
  3. Install the NEW engine front cover to cylinder block seal.
  4. Fig 3: Locating RTV Sealant
    GM902868Courtesy of GENERAL MOTORS CORP.
  5. Place a 3 mm (0.118 in) bead of RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent, on the engine front cover as shown (1).
  6. Fig 4: View Of Engine Front Cover
    GM1306469Courtesy of GENERAL MOTORS CORP.
  7. Place the engine front cover onto the EN 46109  and slide into position. See Special Tools .
  8. Remove the EN 46109  from the cylinder block. See Special Tools .
  9. Fig 5: View Of Engine Front Cover Bolt
    GM946148Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  10. Hand start all the engine front cover bolts.
  11. Fig 6: Tightening Engine Front Cover Bolts
    GM1400025Courtesy of GENERAL MOTORS CORP.
  12. Tighten the engine front cover bolts in the sequence shown.

    Tighten:  Tighten the engine front cover bolts in the sequence to 23 N.m (17 lb ft).

  13. Fig 7: View Of Camshaft Position Sensors
    GM1306471Courtesy of GENERAL MOTORS CORP.
  14. Install NEW O-rings on the camshaft position sensor.
  15. Place the camshaft position sensors in position on the front cover.
  16. Install the camshaft position sensor bolts.

    Tighten:  Tighten the camshaft position sensor bolts to 10 N.m (89 lb in).

  17. Fig 8: View Of Camshaft Position Actuator Valves
    GM902870Courtesy of GENERAL MOTORS CORP.
  18. Place the camshaft position actuator valves in position on the front cover.
  19. Install the camshaft position actuator valve bolts.

    Tighten:  Tighten the camshaft position actuator valve bolts to 10 N.m (89 lb in).