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Home >> GMC >> 2003 >> Yukon Denali >> Repair and Diagnosis >> External Pages >> Different car >> Section 520 (Engine Mechanical (Repair Instructions -- 3 Of 3) -- 4.8L, 5.3L & 6.0L) >> Repair Instructions (Off-Vehicle - Part 3) >> Exhaust Manifold Installation - Left

Exhaust Manifold Installation - Left

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    IMPORTANT:
    • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostic (OBD) II system performance.
    • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
    IMPORTANT: Do not apply sealant to the first three threads of the bolt.
  1. Apply a 5 mm (0.2 in) wide band of threadlock GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the threads of the exhaust manifold bolts. Refer to Sealers, Adhesives, and Lubricants .
  2. Install the exhaust manifold and NEW exhaust manifold gasket.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the exhaust manifold bolts.

    Tighten: 

    1. Tighten the exhaust manifold bolts a first pass to 15 N.m (11 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the exhaust manifold bolts a final pass to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts beginning with the center two bolts. Alternate from side-to-side, and work toward the outside bolts.

  5. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the left cylinder head.
  6. Fig 1: View Of Exhaust Manifold, Bolts & Gasket (Left)
    GM1342446Courtesy of GENERAL MOTORS CORP.
  7. Install the heat shield (603) and bolts (604).

    Tighten:  Tighten the heat shield bolts to 9 N.m (80 lb in).

  8. Fig 2: View Of Manifold, Heat Shield & Bolts
    GM1277089Courtesy of GENERAL MOTORS CORP.