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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - NVG 136-NP4 >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Front >> Installation Procedure

Installation Procedure

  1. Install the J 44636-2  on the transfer case front output shaft.
    Fig 1: Installing J 44636-2 On Transfer Case Front Output Shaft
    G01643247Courtesy of GENERAL MOTORS CORP.
  2. Install the transfer case front output shaft seal on the J 44636-2. 
    Fig 2: Installing Transfer Case Front Output Shaft Seal On J 44636-2
    G01643248Courtesy of GENERAL MOTORS CORP.
  3. Using the J 44636-1,  install the transfer case front output shaft seal.
    Fig 3: Installing Transfer Case Front Output Shaft Seal Using J 44636-1
    G01643249Courtesy of GENERAL MOTORS CORP.
  4. Remove the J 44636-1  from the transfer case front output shaft.
  5. Remove the J 44636-2 from the transfer case front output shaft.
    Fig 4: Removing J 44636-2 From Transfer Case Front Output Shaft
    G01643250Courtesy of GENERAL MOTORS CORP.
  6. Install the transfer case front output shaft dust seal.
    Fig 5: Transfer Case Front Output Shaft Dust Seal
    G01643251Courtesy of GENERAL MOTORS CORP.
  7. Install the front propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - FRONT in Propeller Shaft.
  8. Check the transfer case fluid level. Refer to TRANSFER CASE FLUID REPLACEMENT .
  9. Install the transfer case shield. Refer to TRANSFER CASE SHIELD REPLACEMENT .
  10. Lower the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.