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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - NVG 136-NP4 >> Repair Instructions >> Transfer Case Adapter Replacement >> Installation Procedure

Installation Procedure

Important:  DO NOT use any type of sealant or adhesive on the transfer case adapter seal.

  1. Install the new transfer case adapter seal.
  2. Install the transfer case adapter.
    Fig 1: New Transfer Case Adapter Seal
    G01643279Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the transfer case adapter mounting bolts.

    Tighten 

    Tighten the transfer case adapter mounting bolts to 55 N.m (40 lb ft).

    Fig 2: Transfer Case Adapter Mounting Bolts
    G01643280Courtesy of GENERAL MOTORS CORP.
  4. Install the transmission mount assembly.
    Fig 3: Transmission Mount Assembly
    G01643281Courtesy of GENERAL MOTORS CORP.

    Important:  Do not reuse the old gasket if it is damaged, replaced it. DO NOT use any type of sealer in place of the gasket.

  5. Install the new transfer case gasket.
    Fig 4: New Transfer Case Gasket
    G01643282Courtesy of GENERAL MOTORS CORP.
  6. Install the transfer case assembly. Refer to TRANSFER CASE ASSEMBLY REPLACEMENT .
  7. Lower the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.