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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Repair Instructions >> Torsion Bar Replacement >> Removal Procedure

Removal Procedure

NOTE: Use care when handling the torsion bars in order to avoid chipping or scratching the coating. Damage to the coating will result in premature failure of the torsion bars.
  1. Raise the vehicle: Refer to JACKING AND LIFTING in General Information.
  2. Install the J 36202  to the torsion bar adjuster arm.
    Fig 1: Installing J36202 To Torsion Bar Adjuster Arm
    G01646316Courtesy of GENERAL MOTORS CORP.
  3. Using the J 36202,  increase the tension on the adjustment arm.
  4. Remove the adjustment bolt and the retaining nut.

    Record the number of turns required in order to remove the adjuster bolt.

    Fig 2: Removing Adjustment Bolt And Retaining Nut
    G01646317Courtesy of GENERAL MOTORS CORP.
  5. Remove the J 36202  from the adjuster arm.
  6. Slide the torsion bar forward and remove the adjustment arm.
    Fig 3: Removing Adjustment Arm
    G01646318Courtesy of GENERAL MOTORS CORP.
  7. Slide the torsion bar back partially through the crossmember.
    Fig 4: Sliding Torsion Bar Back Partially Through Crossmember
    G01646319Courtesy of GENERAL MOTORS CORP.

    Important:  Note the L for left and the R for right on the front end of the torsion bar because there are different bars for the left and right sides.

  8. Drop the front end of the torsion bar down and slide the bar forward.
    Fig 5: Dropping Torsion Bar Front End Down And Sliding Bar Forward
    G01646320Courtesy of GENERAL MOTORS CORP.