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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Repair Instructions >> Torsion Bar Replacement >> Installation Procedure

Installation Procedure

Important:  Note the L for left or R for right on the front end of the torsion bar because there are different bars for the left and right sides.

  1. Install the torsion bar.
    Fig 1: Installing Torsion Bar
    G01646321Courtesy of GENERAL MOTORS CORP.
  2. Lubricate the adjuster arm and the bolt with axle grease.
    Fig 2: Lubricating Adjuster Arm And Bolt With Axle Grease
    G01646322Courtesy of GENERAL MOTORS CORP.
  3. Install the torsion bar adjuster arm.
    Fig 3: Installing Torsion Bar Adjuster Arm
    G01646323Courtesy of GENERAL MOTORS CORP.
  4. Install the adjustment bolt and retaining nut. Using the J 36202,  increase the tension on the torsion bar.
    Fig 4: Installing Adjustment Bolt And Retaining Nut
    G01646324Courtesy of GENERAL MOTORS CORP.
  5. Install the J 36202  to the adjuster arm.
  6. Set the adjustment bolt to the recorded setting.
    Fig 5: Setting Adjustment Bolt To Recorded Setting
    G01646325Courtesy of GENERAL MOTORS CORP.
  7. Using the J 36202,  release the tension on the torsion bar until the load is taken up by the adjustment bolt.
    Fig 6: Releasing Tension On Torsion Bar
    G01646326Courtesy of GENERAL MOTORS CORP.
  8. Remove the J 36202. 
  9. Lower the vehicle.
  10. Check the Z height. Refer to TRIM HEIGHT INSPECTION PROCEDURE in Suspension General Diagnosis.