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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 997 (Engine Mechanical - 6.6L (Lb7) (Repair Instructions 1 Of 4)) >> Repair Instructions (On-Vehicle & Off Vehicle - Part 1) >> On-Vehicle Repair Instructions >> Air Conditioning (A/C) Compressor and Power Steering Pump Mounting Bracket Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the A/C compressor and power steering pump bracket.
    2. Fig 1: View Of A/C Compressor & Power Steering Pump Bracket & Bolts
    GM660344Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the A/C compressor and power steering pump bracket bolts.

    Tighten:  Tighten the bolts to 46 N.m (34 lb ft).

  3. Install the power steering pump and loosely install the front bracket bolts.
    4. Fig 2: View Of Power Steering Pump Front Bracket & Bolts
    GM698146Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Tighten the front bracket bolts before the rear bracket bolts to ensure pulley alignment.
  4. Loosely install the rear power steering pump bracket bolts (1).

    Tighten: 

    1. Tighten the front bracket bolts to 50 N.m (37 lb ft).
    2. Tighten the rear bracket bolts to 50 N.m (37 lb ft).

    5. Fig 3: View Of Rear Power Steering Pump, Bracket & Bolts
    GM656330Courtesy of GENERAL MOTORS CORP.
  5. If equipped with dual generators, install the left side idler pulley and bolt.

    Tighten:  Tighten the bolt to 43 N.m (32 lb ft)

    6. Fig 4: View Of Left Side Idler Pulley & Bolt (Dual Generators)
    GM656138Courtesy of GENERAL MOTORS CORP.
  6. Install the auxiliary generator. Refer to Generator Replacement - Auxiliary (6.6L (LB7) Engine) in Engine Electrical.
  7. Install the battery cable junction block and bolt.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

    8. Fig 5: View Of Upper Engine
    GM666693Courtesy of GENERAL MOTORS CORP.
  8. Position the A/C compressor.
  9. Install the A/C compressor bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    10. Fig 6: View Of A/C Compressor & Bolts
    GM652573Courtesy of GENERAL MOTORS CORP.
  10. Connect the A/C cut out switch electrical connector.
  11. Connect the A/C clutch electrical connector.
  12. Install the drive belt. Refer to Drive Belt Replacement .
  13. Install the upper fan shroud. Refer to Fan Shroud Replacement - Upper (W/O M74) or Fan Shroud Replacement - Upper (W/M74) in Engine Cooling.
  14. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
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