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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the charged air cooler.
    1. Angle in the left side.
    2. Slide to the left.
    3. Move in the right side.
    4. Position bottom insulators in the radiator support.
      NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the charged air cooler bolts.

    Tighten:  Tighten the bolts to 21 N.m (15 lb ft).

    3. Fig 1: View Of Charged Air Cooler
    GM697513Courtesy of GENERAL MOTORS CORP.
  3. Install the radiator. Refer to Radiator Replacement (EXC 8.1L) or Radiator Replacement (8.1L) in Engine Cooling.
  4. Install the charged air cooler hoses/pipes. Refer to Charged Air Cooler Hoses/Pipes Replacement (Left)  or Charged Air Cooler Hoses/Pipes Replacement (Right) .
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