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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 994 (Engine Mechanical - 6.6L (LLY)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Camshaft Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the valve lifters. Refer to Valve Lifter Replacement .
  2. Remove the charged air cooler. Refer to Charged Air Cooler Replacement .
  3. Remove the air conditioning (A/C) condenser. Refer to Condenser Replacement in Heating, Ventilation, and Air Conditioning.
  4. Remove the starter. Refer to Starter Motor Replacement (6.6L (LLY) Engine) in Engine Electrical.
  5. Install J 44643  flush to the flywheel opening.
    6. Fig 1: Locking Flywheel Using J 44643
    GM660308Courtesy of GENERAL MOTORS CORP.
  6. Remove the engine front cover. Refer to Engine Front Cover Replacement .
  7. Remove the oil pump driven gear nut.
  8. Remove the oil pump driven gear.
    9. Fig 2: View Of Oil Pump Driven Gear & Nut
    GM738905Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The crankshaft reluctor and the oil pump drive gear are timed together at the factory. Do not remove the crankshaft reluctor from the oil pump drive gear.
  9. Remove the oil pump drive gear and crankshaft reluctor.
    • Do not remove the crankshaft reluctor bolts.
    • Do not damage the reluctor teeth.
    10. Fig 3: View Of Oil Pump Drive Gear
    GM738904Courtesy of GENERAL MOTORS CORP.
  10. Using J 26900-12  (1) and J 26900-13  (2), measure the camshaft end play.
    • The production value is 0.050-0.114 mm (0.002-0.0045 in) and service limit is 0.20 mm (0.008 in).
    • Replace the camshaft gear or the camshaft thrust plate if measured value exceeds service limit.
    11. Fig 4: Measuring Camshaft End Play Using J 26900-12 & J 26900-13
    GM738903Courtesy of GENERAL MOTORS CORP.
  11. Remove the camshaft reluctor screws.
  12. Remove the camshaft reluctor.
    13. Fig 5: View Of Camshaft Reluctor & Bolts
    GM739316Courtesy of GENERAL MOTORS CORP.
  13. In order to loosen the camshaft gear bolt use J 44643  in order to hold the engine from turning.
  14. Loosen the camshaft gear bolt and leave the bolt finger tight.
  15. Remove the camshaft thrust plate bolts through the holes in the camshaft gear.
    16. Fig 6: View Of Camshaft Gear Bolt
    GM738902Courtesy of GENERAL MOTORS CORP.
  16. Remove the camshaft with the camshaft gear attached.
    17. Fig 7: View Of Camshaft W/Camshaft Gear Attached
    GM738901Courtesy of GENERAL MOTORS CORP.
  17. Remove the camshaft gear bolt and discard.
  18. Remove the camshaft gear.
  19. Remove the camshaft thrust plate.
    20. Fig 8: View Of Camshaft, Camshaft Gear & Camshaft Thrust Plate
    GM660540Courtesy of GENERAL MOTORS CORP.
  20. Clean and inspect the camshaft and bearings. Refer to Camshaft and Bearings Cleaning and Inspection .

    If the camshaft bearings are worn or damaged the engine will require removal in order to replace the camshaft bearings. Refer to Engine Replacement .

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