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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 994 (Engine Mechanical - 6.6L (LLY)) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Engine Flywheel Removal (Manual Transmission)

Engine Flywheel Removal (Manual Transmission)

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 44643  Flywheel Hold Tool

  1. Install the J 44643  to the starter opening in order to hold the flywheel.
  2. Fig 1: Locking Flywheel Using J 44643
    GM660308Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not use the clutch pressure plate bolts. Use a bolt of the correct thread and a length that protrudes enough to use a pry bar.
  3. Install two bolts into the clutch pressure plate mounting holes 180 degrees apart.
  4. Using a long pry bar, turn the secondary ring of the dual mass flywheel clockwise until the flywheel mounting bolts can be accessed. It may require to turn the secondary ring past the bolt holes in order to compensate the spring tension.
  5. Fig 2: Accessing Flywheel Mounting Bolts Using Pry Bar
    GM688118Courtesy of GENERAL MOTORS CORP.
  6. Remove the flywheel mounting bolts and discard.
  7. Fig 3: View Of Flywheel & Mounting Bolts (Manual)
    GM679414Courtesy of GENERAL MOTORS CORP.
  8. Remove the J 44643  .
  9. CAUTION: When removing, handling or installing this component wear protective gloves. The sharp edges on the component may be very sharp and may cause injury.
  10. Remove the flywheel.